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Digital Transformation Journey Digital Plants of the Future
Chemical Manufacturing
In the fast-paced world of digital transformation, clinging to outdated data stacks can act as an anchor, hindering progress. Companies often fall victim to tactical solutions that address immediate needs but lack a strategic vision for the future.
The Solution - This leading manufacturer recognized the need for a long-term approach and implemented a platform architecture designed for
Adaptable to Any Need - A platform that can evolve alongside changing business needs and functions
Scalable Digital Solutions - Ability to create, refine, and deploy solutions across multiple locations.
Universal Data Access - Seamless access to global data with consistent definitions and classifications
Centralized Hub - A single source of truth for all data and expertise, creating a "Digital Plant of the Future
The Implementation
The company leveraged Digital Factory to build a comprehensive data platform. This platform consolidated data from various sources, including:
Equipment hierarchy
Reliability and quality data
Events and time series
Work orders
3D modeling and laser scans
ERP/SAP systems
Unstructured documents
The Benefits
Unified Experience - Role-based access facilitates integrated analytics, actionable insights, and optimized workflows
Democratized Data - Real-time asset data readily available to plant personnel, empowering informed decision-making
Initial Use Cases at the Manufacturing Facility:
Field Worker Empowerment: Providing field workers with the tools and data they need for efficient streamlined operational flow
Drag-and-Drop Data Exploration: Easy access and visualization of industrial data.
Industrial Digital Replica: A virtual model with connected data and predictive analytics.
Automated Digital Twin Management: Autonomous robots for inspection and asset tracking, creating and managing a continuously updated digital twin of the physical plant.
The Future - The company envisions the integrated platform as a standardized library for future use cases across its global operations. These use cases can range from automation to real-time process optimization and connected worker solutions.
Early Wins
Improved communication and teamwork
Deeper insights and better tracking
Faster data retrieval and analysis
Increased adherence to procedures
The Road Ahead - The company remains dedicated to ongoing progress, focusing on.
Automated inspection & intelligent data platform
Implementing High-Value Applications
Global Expansion of Successful Solutions
Standardization of Effective Solutions Across All Facilities
This story demonstrates how overcoming the challenge of legacy data stacks can pave the way for a successful digital transformation journey. By prioritizing a strategic approach and empowering people with data, companies can unlock significant improvements in efficiency, innovation, and overall business performance.
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